Difference between revisions of "Inventory Management System"

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Roadmap Creators: [https://www.linkedin.com/in/albert-youngjin-chun | Albert Chun]  [https://www.linkedin.com/in/fmgroman/ | Matthew Guevarra Roman]
Time Stamp: 5 December 2023
=Technology Roadmap=
=Technology Roadmap=


==Roadmap Overview==
==Roadmap Overview==


Inventory management system is a critical component of business operations' supply chain management that ensures efficient flows of materials and products from vendors to customers.  
Inventory management system (IMS) is a critical component of business operations' supply chain management that ensures efficient flows of materials and products from vendors to customers.  An effective inventory management system is essential for businesses to operate smoothly, reduce costs, optimize operations, and meet customer demands. It's a fundamental aspect of supply chain management, impacting various aspects of the business from profitability to customer satisfaction.


‎Key Goals of the SCM – inventory management system are:  
‎Key Goals of IMS are:  


* Providing timely, complete, and accurate inventory levels to managements  
* Providing timely, complete, and accurate inventory levels to managements  
Line 18: Line 24:
‎<br />
‎<br />
Effective management systems provide the right products at the right time and place to meet growing customer demand. It is a critical aspect of modern business operations and plays a crucial role in achieving profitability and customer satisfaction.
Effective management systems provide the right products at the right time and place to meet growing customer demand. It is a critical aspect of modern business operations and plays a crucial role in achieving profitability and customer satisfaction.
IMS can be traced back to ancient civilizations (e.g., Mesopotamia and Egypt), where traders and merchants used rudimentary ledger systems to keep track of their animals and products. Clay tablets and papyrus scrolls were used to record information about inventory levels, transactions, and trade. Over time, IMS developed into more accurate and complex systems for record keeping with the development of more rigorous accounting method, mass production of goods during Industrial Revolution and development of computers and software applications.
[[File:Timeline_v2.png|1000px|frameless|center|]]


[[File:Invt System Overview 2.png|550px|frameless|center|(https://jelvix.com/blog/automated-inventory-management-system]]
[[File:Invt System Overview 2.png|550px|frameless|center|(https://jelvix.com/blog/automated-inventory-management-system]]
Line 24: Line 34:


==Design Structure Matrix (DSM) Allocation==
==Design Structure Matrix (DSM) Allocation==
Positive and negative scope of an IM System as of publication of this roadmap. Figure shows that in Enterprise Resource Planning (ERP) and Supply Chain Management (SCM) systems, some modules can overlap with an IM System, however, wherein IM systems are purchased standalone, below are what is currently considered core IM modules.
[[File:IMSScope.png|frameless|center|750px|Inventory Management System Scope]]


DSM of the Inventory Management System:  
DSM of the Inventory Management System:  
Line 68: Line 83:
From an operational perspective, FoMs center around efficiency improvements enabled by the IMS.  Such as “Time to process” wherein existing systems are compared to new proposed systems where they measure how much time it will take a processor (end-user) to complete the same process on the two systems.  These processing efficiencies can be decomposed with standard queue analytics such as the ones below:
From an operational perspective, FoMs center around efficiency improvements enabled by the IMS.  Such as “Time to process” wherein existing systems are compared to new proposed systems where they measure how much time it will take a processor (end-user) to complete the same process on the two systems.  These processing efficiencies can be decomposed with standard queue analytics such as the ones below:


[[File:FoMs and business drivers.png|thumb|600px|left]]
[[File:FoMs and business drivers.png|thumb|500px|center]]




Line 76: Line 91:
! Strategic Objective !! Alignment and Targets   
! Strategic Objective !! Alignment and Targets   
|-
|-
| '''An efficient payment system that processes and settles transactions in near real-time.'''
| To develop a real-time cross-location inventory state management to make more timely business decisions.
| '''Currently we have a transaction settlement period of 1 day and aim to decrease this to 90 seconds.'''
| We are targeting real-time inventory visibility and management across all branches with an SLO-driven response time of < 1 second. This visibility and control should be available from HQ to branch and branch to branch with proper management and permissions using an Identity Access Management system (IAM).
|-
| To develop a stock flow management module with the ability to visualize historical and forecasted stock movements for more data-driven decisions.
| Visibility and proactive pattern management of stock flow from warehouses, distribution centers, and branches. With improved IMS pattern recognition, we aim to lower cost of overage and underage of stock by 5% to give a return on switching costs.
|-
|-
| Our clients trust us to process their transactions in a safe and secure manner where they do not lose money.
| To enable our system to perform predictive analysis of our stock cycles to minimize holding and landed costs.  
| We aim to maintain System downtime per year to less than 480s (i.e. 8 hours). In the next year we will improve our fraud prevention ratio (by at least 0.5%) and machine learning accuracy (by at least 5%) whilst maintaining or decreasing our cost base.
| Lower holding and landed costs of products by 2% based on branch-level stock cycle monitoring as opposed to current-state consolidated stock cycle monitoring.
|-
|-
| Our clients can make payments to anyone, anywhere.
| To enable our system to timely identify correlation on stock demands and outages of complementary products to prevent stock shortage.
| We continue to grow the number of payments we process pa to more than 1bn, servicing more than 750k individual and 10k business clients in 76 countries. Our goal is to process 1% of all payments made as reported by the Bank of International Settlements.
| Identify correlation on stock demand and stock outages of complementary products with at least 60% accuracy.  
 
 
 
|}
|}


==Positioning of Company vs. Competition==
==Positioning of Company vs. Competition==


First, the following vector chart shows the competitive situation among different types of payment. The mobile payment has improved both the average cost per transaction and the payment settlement period. When it comes to a bank transfer, it gradually improved productivity, but recently banks offered RTP network, a faster clearing system in the US, so it has shortened the payment settlement period. Credit/ debit card has improved average cost per transaction by raising the precision of fraud detection.
As mentioned above, FoMs that businesses look at when purchasing an IMS are not dependent on the raw technical capability of the technology but on it’s net impact in driving business metrics for the company’s operations. Such impact is measured in terms of queue and inventory analytics for operations and metrics for finance. Below are samples of such metrics measured in order to compare and contrast the competitive landscape of ERP IMS systems.


[[File:Payment system_vector chart 1r4.png|thumb|500px|center]]
[[File:Competitive Positions.png|thumb|700px|center]]
Source: Aberdeen Group


Second, the following vector chart shows the competitive situation among different companies of payment services. Here, we compare the payment settlement period and interoperability. Interoperability is related to cost because it takes money and time to get the system interoperable with other systems or services. Player C announced that it would offer a real-time payment system for everyone, including small commercial banks that are sometimes difficult to access the interbank system because of the cost level. Player A launched a faster clearing system to compete with it. Player B offers faster payment services without interoperability with other payments. Player C has extended the acceptance of merchants where users can use their payment.  
==Technical model==
The following morphological model shows two primary options businesses face when implementing inventory management systems: cloud vs on-premise.


[[File:Payment system vector chart 2r.png|thumb|500px|center]]
Selecting the top 3 ERPs with Inventory Management Systems, we compared critical functionalities that customers need today from these IMS which not involve not just stock monitoring but stock flow management and forecasting.  These functionalities are very dependent on connectivity, which we highlighted as a critical technological constraint above.


We also showed the implementation and alternatives needed to implement such features based on cloud vs on-premise.




The following figure shows the trade space of the proposals for FedNow. In 2016, the Faster Payments Task Force asked for proposals of FedNow, and more than 30 companies offered the proposals. The figure shows 16 open cases of them. Due to data limitation, we used “Safety and Security level*” as the alternative for the FOM of Safety & Security, Sustainability ratio.
[[File:Technical Model.png|700px|thumb|center]]


[[File:Payment system_pareto.png|thumb|800px|center]]
==Financial model==


''* We calculated “Safety and Security level” as the average level of assessment results for the following assessment criteria.''
For developing a new "Inventory Management System (IMS)", the development cost of $10MM will be spent in the first year to the following areas. Please note that the $ amounts herein are NPV demonstrative purpose only as there is a wide range of IMS's with limited public information available. 




''Assessment criteria:''
[[File:FM1.png|800px|thumb|center|Summary of initial development costs]]


''S.1 Risk Management / S.2 Payer Authorization / S.3 Payment Finality / S.4 Settlement Approach / S.5 Handling Disputed Payments / S.6 Fraud Information Sharing / S.7 Security Controls / S.8 Resiliency / S.9 End-User Data Protection / S.10 End-User/Provider Authentication / S.11 Participation Requirements (https://fasterpaymentstaskforce.org/effectiveness-criteria-and-solution-proposals/)''
[[File: FM2.png|800px|thumb|centre|right|DCF of expected cash flows]]


[[File: FM3.png|800px|thumb|centre|right|DCF of expected cash flows]]


''The number of levels is defined as follows.''
==R&D Projects==
Examples of R&D/R&T Project for Inventory Management:


''4: Very Effective / 3: Effective / 2: Somewhat Effective / 1: Not Effective''
:a. AI-Powered Inventory Management - AI-powered system as a demonstrator project to predict inventory demand, taking into account factors such as historical sales data, seasonality, and market trends. The aim was to showcase the ability to reduce overstock and understock scenarios, thus optimizing inventory levels and reducing costs.


:b. RFID-based Inventory Management - RFID (Radio Frequency Identification) system for inventory tracking and management. The system aimed to prove real-time visibility into inventory, improve tracking accuracy compared to traditional manual tracking methods, and offer precise data for better decision making.
:c. IoT-based Cold Chain Management - cold chain logistics space implementation of an IoT-based inventory management system. The goal was to prove its potential in maintaining temperature consistency, predict equipment failures, and improving overall inventory quality control.
:d. Blockchain for Supply Chain Transparency - implementation of a blockchain-based system providing transparency and traceability within the inventory management for sectors where chain-of-custoday tracking is critical, such as pharmaceuticals or food safety.
:e. Autonomous Robots for Warehouse Management – introduction of autonomous mobile robots in a warehouse. Aimed to validate the advantages of automation in inventory management, like increased picking accuracy, safety, and efficiency.


==Patents and papers==
==Patents and papers==
[[File:Patents google.png|right|thumb|Results from Google patent search]]
As inventory management system is a vital part of today’s supply chain management, there are vast number of publications and patents available:  
Extensive information is available pertaining to "payment systems":
Extensive information is available pertaining to "payment systems":
* Google Scholar yielded 31,800 results when searching for “Payment System” from 2016 (excluding references in citations and patents).
* 100,000+  “Inventory Management” results from Google Patents
* Google Patents yielded 95,500 results. More than half of these were generated from 2010.
* 200,000+  “Inventory Management System” results from Google Scholar
* U.S. Trademark and Patent Office yielded 406 results in “Payment System”.
 
* MIT Libraries yielded the following results for a “Payment System” search: Books and media (88,910), Articles and journals (131,263) and  Archives and manuscripts (62)
===Examples of patents:===


Other credible sources of public information include:
[[File:Patents.png|600px|thumb|center]]
* US Federal Reserve (Fed)
* World Bank Group
* Bank of International Settlements (BIS)


===Examples of patents:===
Source:  
#'''''Methods and systems for IOT enabled payments''''' (US 2018/0197175) by Mastercard International Corporation.  
*(1) https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20230341847
## The inventor of the patent is Peter Groarke (a Mastercard employee based in Dublin, Ireland). The patent was also filed in the European Union.
*(2) https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20230342705
## This patent addresses a method and system for placing and processing orders for a product in which the processing of the payment is delayed until the product has been successfully received.  There exists a need for a payment system that does not require the intervention of a card holder or financial institutions to reverse the payment when an order is not successfully completed.
## The burden to remove incorrectly processed payments is removed.
## It is a utility patent, in that the respective methods and processes to place and process a specific payment transaction is provided. 
#'''''System and method for linking payment card to payment contract''''' (United States 3,778,595 on 11 December 1973) by Yoshihiro Hatanaka and Akio Ueba. This is the initial patent for an Automatic Bank Teller (ATM) system.
#'''''Digital fiat currency''''' (US  2020/0151682) by Visa International Service Association. Techniques are disclosed which include receiving, by a central entity computer, a request for digital currency.
#'''''Dynamic provisioning of wallets in a secure payment system''''' (US 2020/0065819) by Radpay , Inc. The patent describe methods and systems for securely conducting a transaction requiring approval via a personal device of a purchaser is provided.
#'''''Electronic funds transfer instruments''''' (US 005677955A) by the Financial Services Consortium, The First National Bank of Boston and Bell Communications Research, Inc.
[[File:Patent1.png|thumb|right|Drawing of "Electronic Funds Transfer Instruments" patent]]
## This patent is old and basic one related to funds transfer from payers to payees with electronic instruments. The process includes the process of an electronic signature, automated authentication of users, and the integrated fraud prevention measures.
## The process enables customers to do transmit and deposit their money without going to a bank branch. Interestingly, in the patent, the concept of API function was also articulated.
## The patent has been cited by 1235 other patents and it include basic and general contents, so it is one of the basements in the area of payment.


===Examples of papers:===
===Examples of papers:===
#'''''U.S. Payment System Policy Issues: Faster Payments and Innovation''''' (September 23, 2019) by Cheryl R. Cooper, Marc Labonte and David W. Perkins on behalf of the Congressional Research Reserve. This report examines technological innovation and the regulatory environment of US payment systems generally and particular policy issues as a result of retail (i.e, point of sale) payment innovation.
 
# '''''Fast payments – Enhancing the speed and availability of retail payments''''' (November 2016), by the Committee on Payments and Market Infrastructures from the Bank of International Settlements. This report highlights the role central banks can take in a the payment system: a catalyst role, an oversight role, and an operational role. It also reaffirms the role and how central banks should enable and support faster payment systems.
[[File:Publication.png|600px|thumb|center]]
# '''''The U.S. path to faster payments - PART ONE''''' (January 2017), by the Faster Payments Task Force. The paper describes the task force’s mission and process, and provides greater detail about the motivation behind the task force’s work in the context of the current payments landscape — explaining why the task force came together to identify and evaluate effective faster payments solutions in the United States. The motivation of the task force is to solve the problem that wide range of end-user needs are not satisfied, to enhance innovation, and to improve the flow of commerce and position of the US by designing payment system with high interoperability and efficiency. The task force was organized by various stakeholders in the United States. In order to design a new payment system, the task force used 36 “effectiveness criteria” to identify relevant solutions from industry.  
 
# '''''The U.S. path to faster payments - PART TWO: A Call to Action''''' (July 2017), by the Faster Payments Task Force. This second paper from the Faster Payments Task Force presents a roadmap for achieving safe, ubiquitous, faster payments that encourages competition among a variety of solutions, as opposed to endorsing a single approach.
<br />
 
Source:  
*(1) https://www.sciencedirect.com/science/article/pii/S2212827115012019
*(2) https://ejournal.lucp.net/index.php/ijrtbt/article/view/749
 
 
==Technology Strategy Statement==
 
Inventory management systems will continue to evolve by integrating business technology advancements into their ecosystem of functionality. We project that IMS manufacturers will be more closely adopting newer versions of their software to better integrate with AI, Blockchain, and Autonomous Vehicles and Drones. Better integration with ERP systems will enable more ubiquitous inventory management across different systems and channels. Also, a drive in supply chain resiliency, efficiency, and sustainability will change how inventory systems operate as newer and better best practices are developed by management and supply chain researchers.
 
 
[[File:IMS Swoosh.png|980px|thumb|center]]
''Projected development of inventory management systems strategies from 2023 to 2030.''

Latest revision as of 01:35, 5 December 2023

Roadmap Creators: | Albert Chun | Matthew Guevarra Roman

Time Stamp: 5 December 2023


Technology Roadmap

Roadmap Overview

Inventory management system (IMS) is a critical component of business operations' supply chain management that ensures efficient flows of materials and products from vendors to customers. An effective inventory management system is essential for businesses to operate smoothly, reduce costs, optimize operations, and meet customer demands. It's a fundamental aspect of supply chain management, impacting various aspects of the business from profitability to customer satisfaction.

‎Key Goals of IMS are:

  • Providing timely, complete, and accurate inventory levels to managements
  • Minimizing carrying costs while ensuring product availability.
  • Reducing stockouts and overstock situations.
  • Enhancing supply chain visibility and responsiveness.
  • Streamlining operations and reducing inefficiencies.
  • Lowering costs while maintaining service levels.
  • Meeting customer demand accurately and on time.
  • Adapting to changes in demand, supply, and market conditions.


Effective management systems provide the right products at the right time and place to meet growing customer demand. It is a critical aspect of modern business operations and plays a crucial role in achieving profitability and customer satisfaction.

IMS can be traced back to ancient civilizations (e.g., Mesopotamia and Egypt), where traders and merchants used rudimentary ledger systems to keep track of their animals and products. Clay tablets and papyrus scrolls were used to record information about inventory levels, transactions, and trade. Over time, IMS developed into more accurate and complex systems for record keeping with the development of more rigorous accounting method, mass production of goods during Industrial Revolution and development of computers and software applications.

Timeline v2.png
(https://jelvix.com/blog/automated-inventory-management-system

*image-source - https://jelvix.com/blog/automated-inventory-management-system

Design Structure Matrix (DSM) Allocation

Positive and negative scope of an IM System as of publication of this roadmap. Figure shows that in Enterprise Resource Planning (ERP) and Supply Chain Management (SCM) systems, some modules can overlap with an IM System, however, wherein IM systems are purchased standalone, below are what is currently considered core IM modules.

Inventory Management System Scope


DSM of the Inventory Management System:

Inventory Management System DSM (under Supply Chain Management (SCM) System

The tree structure of the Inventory Management System.

Inventory Management System

Object Process Model (OPM)

This OPM represents the Inventory Management System:


Invt System OPM.png


OPL 1.png
OPL 2.png

Figures of Merit (FoM)

The table below show a list of FOMs by which can assess an Inventory Management System technology:

FoM Table 1.png


Examples of FOM performance

Over the last 52 years, inventory management system was improved by about 7% annualized growth based on the FoM trend indicated below:

This is an indirect approach to track technological progress as there is only limited data available related to inventory variances, time to report, % automation, etc. This information is company specific and not generally publicly available. As such, we selected the Total trade (export) value (in USD) per person with two assumptions: (1) all reported “Trade (export) value” were processed and consolidated using supply chain management systems – included in the figure means that the transactions were recorded and processed; and (2) improvements in the system can be represented with fewer resources (people) needed to process and consolidate the same amount of data. Said differently, technological progress and rate of improvement can be supported by one person processing more transaction volumes. Note that year-over-year export values can be influenced by various economic statuses.

FoM Trend 1.png
Global Export Value in USD vs. Total Global Population (1950-2022)

Company Strategic Objectives

Historically, FOMs of Inventory Management Systems were constrained by and therefore packaged with hardware components and their interconnectivity. Transaction storage, responsiveness of reports, and data access times mostly depended on the infrastructure platform it was being run. However, as cloud technologies have become the norm, wherein enterprise IMS systems now run off IaaS offerings and SMB IMS systems run as SaaS, hardware constraints have become virtually unlimited. Even with billions of records, Big Data platforms now exist that enable IMS reporting to be extremely capable. Because of this, FOMs for IMS have become business-centric instead of technology-centric.

From an investment perspective, financial considerations focus on the Total Cost of Ownership (TCO) FoM, which could be decomposed into: license costs, deployment costs, servicing costs, support costs, training costs. TCO is often mapped at a 5-15 time horizon.

From an operational perspective, FoMs center around efficiency improvements enabled by the IMS. Such as “Time to process” wherein existing systems are compared to new proposed systems where they measure how much time it will take a processor (end-user) to complete the same process on the two systems. These processing efficiencies can be decomposed with standard queue analytics such as the ones below:

FoMs and business drivers.png


Strategic Objective Alignment and Targets
To develop a real-time cross-location inventory state management to make more timely business decisions. We are targeting real-time inventory visibility and management across all branches with an SLO-driven response time of < 1 second. This visibility and control should be available from HQ to branch and branch to branch with proper management and permissions using an Identity Access Management system (IAM).
To develop a stock flow management module with the ability to visualize historical and forecasted stock movements for more data-driven decisions. Visibility and proactive pattern management of stock flow from warehouses, distribution centers, and branches. With improved IMS pattern recognition, we aim to lower cost of overage and underage of stock by 5% to give a return on switching costs.
To enable our system to perform predictive analysis of our stock cycles to minimize holding and landed costs. Lower holding and landed costs of products by 2% based on branch-level stock cycle monitoring as opposed to current-state consolidated stock cycle monitoring.
To enable our system to timely identify correlation on stock demands and outages of complementary products to prevent stock shortage. Identify correlation on stock demand and stock outages of complementary products with at least 60% accuracy.


Positioning of Company vs. Competition

As mentioned above, FoMs that businesses look at when purchasing an IMS are not dependent on the raw technical capability of the technology but on it’s net impact in driving business metrics for the company’s operations. Such impact is measured in terms of queue and inventory analytics for operations and metrics for finance. Below are samples of such metrics measured in order to compare and contrast the competitive landscape of ERP IMS systems.

Competitive Positions.png

Source: Aberdeen Group

Technical model

The following morphological model shows two primary options businesses face when implementing inventory management systems: cloud vs on-premise.

Selecting the top 3 ERPs with Inventory Management Systems, we compared critical functionalities that customers need today from these IMS which not involve not just stock monitoring but stock flow management and forecasting. These functionalities are very dependent on connectivity, which we highlighted as a critical technological constraint above.

We also showed the implementation and alternatives needed to implement such features based on cloud vs on-premise.


Technical Model.png

Financial model

For developing a new "Inventory Management System (IMS)", the development cost of $10MM will be spent in the first year to the following areas. Please note that the $ amounts herein are NPV demonstrative purpose only as there is a wide range of IMS's with limited public information available.


Summary of initial development costs
DCF of expected cash flows
DCF of expected cash flows

R&D Projects

Examples of R&D/R&T Project for Inventory Management:

a. AI-Powered Inventory Management - AI-powered system as a demonstrator project to predict inventory demand, taking into account factors such as historical sales data, seasonality, and market trends. The aim was to showcase the ability to reduce overstock and understock scenarios, thus optimizing inventory levels and reducing costs.
b. RFID-based Inventory Management - RFID (Radio Frequency Identification) system for inventory tracking and management. The system aimed to prove real-time visibility into inventory, improve tracking accuracy compared to traditional manual tracking methods, and offer precise data for better decision making.
c. IoT-based Cold Chain Management - cold chain logistics space implementation of an IoT-based inventory management system. The goal was to prove its potential in maintaining temperature consistency, predict equipment failures, and improving overall inventory quality control.
d. Blockchain for Supply Chain Transparency - implementation of a blockchain-based system providing transparency and traceability within the inventory management for sectors where chain-of-custoday tracking is critical, such as pharmaceuticals or food safety.
e. Autonomous Robots for Warehouse Management – introduction of autonomous mobile robots in a warehouse. Aimed to validate the advantages of automation in inventory management, like increased picking accuracy, safety, and efficiency.

Patents and papers

As inventory management system is a vital part of today’s supply chain management, there are vast number of publications and patents available: Extensive information is available pertaining to "payment systems":

  • 100,000+ “Inventory Management” results from Google Patents
  • 200,000+ “Inventory Management System” results from Google Scholar

Examples of patents:

Patents.png

Source:

Examples of papers:

Publication.png


Source:


Technology Strategy Statement

Inventory management systems will continue to evolve by integrating business technology advancements into their ecosystem of functionality. We project that IMS manufacturers will be more closely adopting newer versions of their software to better integrate with AI, Blockchain, and Autonomous Vehicles and Drones. Better integration with ERP systems will enable more ubiquitous inventory management across different systems and channels. Also, a drive in supply chain resiliency, efficiency, and sustainability will change how inventory systems operate as newer and better best practices are developed by management and supply chain researchers.


IMS Swoosh.png

Projected development of inventory management systems strategies from 2023 to 2030.