In-Situ Power Generation for AUVs

Technology Roadmap Sections and Deliverables

This is a technology roadmap for:

• 3WEC - Wave Energy Conversion

This is a “Level 3” roadmap, indicating that it addresses a technology at the subsystem level. Higher level roadmaps related to this subject would address technology progression at the market level (Persistent AUV) and product level (AUV Docking Station).

Roadmap Overview

Autonomous underwater vehicles (AUVs) are widely used to make observations and make sense of the ocean without the limitation of requiring a human-in-the-loop to function. Despite advancements in battery and other energy storage technologies, power availability remains a key limiting factor for many AUVs. Power constraints limit payload capabilities, reduce design trade space for key functions like communication and navigation, and restrict the reach of AUVs by reducing mission durations and preventing access to remote areas of the ocean. Despite its austerity, the ocean offers abundant sources of environmental energy in the form of wave energy. In contrast with wind or solar energy, wave energy is always available, which makes it a good candidate for enabling persistent AUV operations.

The figure below shows a notional autonomous maritime system that utilizes each of these energy sources to provide an in-situ power generation capability.

Design Structure Matrix (DSM) Allocation

The 4GEN tree shown above reveals that in-situ power generation (4GEN) is an enabling technology for the power (3POW) and propulsion (3PRO) subsystems that, together with communication (3COM), navigation (3NAV), control (3CON), and payload (3PAY) subsystems, form the persistent AUV (2PAO) product. Enabling technologies for in-situ power generation are energy conversion technologies for wave (5WAV), thermal (5THE), solar (5SOL), and wind (5WIN) energy. 4GEN is a direct enabling technology for the propulsion subsystem because some forms of wave energy conversion allow direct conversion to propulsive force without the need for conversion to electrical energy.

Roadmap Model using OPM

The Object-Process Diagram (OPD) in the figure below shows how the 4GEN technology is related to the broader persistent AUV system. The diagram shows the AUV and its constituent subsystems including the power subsystem, which consists of an energy conversion device that is the physical embodiment of 4GEN technology. As is shown in the diagram, 4GEN technology acts as the instrument that converts environmental thermal, wave, wind, and solar energy into usable energy that is used by the AUV to power its subsystems. The figure also depicts the maritime data collection function, which is the primary purpose of the AUV. Figures of merit (FOM) characterizing the energy generation technology are also shown.

An Object-Process Language (OPL) associated with the OPD is auto-generated and is shown below. It reflects the same content as the previous figure in narrative form.

Figures of Merit

Wave energy is primarily governed by the following variables:

• ρ: Water density[kg/m³]
• g: Acceleration due to gravity [m/s²]
• h: Wave height [m]
• T_e: Wave period [s]

Wave power is governed by the following equation:

<math>P_{wave} = \frac{\rho g^2 h^2 T_e}{6400 \pi} </math>

The following table shows figures of merit (FOM) that can be used to compare wave energy converters for AUVs. Each FOM provides unique information: specific power offers insight into likely power output when integrated into a host system, conversion efficiency provides information about how much the technology can still be improved before the theoretical maximum is reached, maximum operating duration reveals how readily the technology can support persistent AUV operations, and unit cost provides insight into economic feasibility.

Figure of Merit	Units	Description
Specific Power	[Watts/m]	Average power output normalized by characteristic dimension of WEC
Average Power Output	[Watts]	Average power output of WEC
Characteristic Dimension	[m]	Size of WEC as it relates to drag
Hydrodynamic Efficiency	[%]	Fraction of wave energy converted into mechanical energy
Maximum Operating Duration	[days]	Average number of days WEC can continously harvest energy for
Unit cost	[$]	Cost of one WEC

The following plot shows improvements in specific power of various wave energy converters. There is not an an obvious trend, although there appears to be some improvement over time. Two qualifications to this chart:

1. By normalizing power by characteristic dimension, we lose some information. Some specific powers appear large because of very small characteristic dimensions and vice versa. 2. The data points in red come from computer modeling of WEC designs, and have not been demonstrated in an ocean environment.

Alignment with Company Strategic Drivers

The following table shows our strategic drivers and the alignment of those drivers with this roadmap.

Number	Strategic driver	Targets and Alignment
1	Deliver a portable offshore wave energy conversion system with enough capacity to sustain large-class (>500kg) AUV operations.	Target: Generate an average of 5kW of electrical power using a device with a maximum characteristic width of 5m. Increasing wave energy conversion efficiency at a deployable size is the focus of this roadmap, therefore this strategic driver is aligned with the technology roadmap.
2	Increase the quantity of data an AUV payload collects by increasing the operating-to-docking duty cycle rate.	Target: AUV in collection operations 50% of the time. For a system comprised of one AUV associated with a single ocean surface docking station, AUV duty cycle depends on the rate of energy generation, the rate that energy can be transferred to an AUV when it is docked for energy replenishing, and the quantity of energy an AUV can store. This roadmap only addresses the rate of docking station power generation. Therefore, this strategic driver is aligned with the technology roadmap, but other technology development is required to fully achieve this strategic driver’s target.
3	To provide a system capable of continuous unattended operation to enable maritime data collection in remote oceanic regions with minimal support infrastructure.	Target: 1 year of continuous autonomous operation. Our roadmap focuses on increasing the efficiency with which wave power can be converted to useful power. This objective will result in the incorporation of new wave energy transfer technologies that are untested over extended operations. Additionally, this roadmap does not address potential maritime-specific failure mechanisms like biofouling or extreme weather. Therefore, this strategic driver is not aligned with the technology roadmap.

As the table shows, the roadmap for wave energy conversion technology is not sufficient by itself to enable a reliable offshore power source for long-duration unattended AUV maritime data collection operations.

Positioning of Company vs. Competition

There are a wide variety of heaving buoy wave energy converters. The table below summarizes the key data points about each model.

• 

  Powerbuoy

• 

  DEXA

• 

  Lifesaver

• 

  RM3

• 

  Wavebob

Name	Hydrodynamic Efficiency (%)	Characteristic Dimension (m)	Average Power (kW)	Year
Point Absorber	14	125	28	2002
DWP System	20	10	3.2	2002
AquaEnergy	18	6	1.9	2004
INRI/SEADOG	19.25	5.7	1.9	2004
Wavebob	45.5	15	12.8	2004
Small bottom-referenced heaving buoy (SBHB)	3.75	3	.2	2012
Floating two-body heaving converter (FTHC)	29.75	20	15	2012
Bottom-fixed heave-buoy array (BHA)	14.75	5	1.6	2012
Floating heave-buoy array (FHA)	9.75	8	3.2	2012
Two-body heaving device (THD)	25	15	11.6	2012
Lifesaver	12	12.5	3.9	2014
RM3	16	20	11	2013
DEXA	8	22	4.6	2012
Powerbuoy	44	1.5	1.2	2017

Below, we can see two of our FOMs compared graphically. We show two series. The red line shows actual heaving wave energy converter prototypes tested in actual ocean conditions, whereas the blue line shows numerical analysis using modeling equations. The two data series generally agree about the current performance of heaving WECs.

In accordance with strategic driver 1, we want to shift the Pareto front to the top left, where we get more power with a smaller form factor (lower characteristic dimension).

Technical Model

There are various ways to convert the wave energy, and the amount of energy significantly changes depending on the wave's situation. For simplicity, we divide the model into three parts: 1)the wave energy converter (WEC) part, which converts the wave energy as mechanical, pneumatic, or potential energy, 2)the power take-off (PTO) part, which converts absorbed energy into useful mechanical energy, and 3) the generator, which transforms useful mechanical energy into electrical energy.

Basic process of wave energy conversion<ref>Wave energy conversion and hydrodynamics modeling technologies: A review, Wanan Sheng</ref>

As will be shown later, the wave energy converted by the WEC is determined by the significant wave height and the wave energy period, which vary with the location and season, and the characteristic dimension, which is the length that wave passes. WECs can be broadly classified into the following categories: heaving device, overtopping device, oscillating water device, oscillating wave converter, and others. Each type of WEC includes those whose structures are fixed to the seabed or the shore, floating, and submerged in the water.By adding the secondary and tertiary conversion options to the above information Morphological Matrix and Tradespace are shown as follows. Note that the secondary and tertiary conversions are outside the scope of this roadmap.

Morphological Matrix and Tradespace

The image of each WEC type is as follows. The choices shown as ellipses in the matrix correspond to each type.

Illustration of the archetypal wave energy device for each category<ref>A database of capture width ratio of wave energy converters, A.Babarit</ref>

The coefficients affecting the energy conversion efficiency by WEC type differ as follows. In this roadmap, we focus on the mathematical model of the having device to deepen the discussion.

HYDRODYNAMIC EFFICIENCY COEFFICIENTS<ref>A Scoping Study to Determine the Location-Specific WEC Threshold Size for Wave-Powered AUV Recharging, Blake P. Driscol, L. Andrew Gish, and Ryan G. Coe</ref>

Some important variables:

• B = Characteristic Dimension [m]
• A = Maximum Horizontal Cross-sectional Area of the WEC device [m^2]
• H = Significant Wave Hight [m]
• T = Wave Energy (mean) Period [seconds]
• η = Hydrodynamic Efficiency [%]
• ρ = Water Density [kg/m^3] (≈1000 kg/m^3 )
• g = Gravitational Constant [m/s^2] (≈ 9.81 m/s^2)

Key equations:

Assuming that we use the heaving device, which has a spherical floating device, the power converted by the WEC is given by:

Also, based on Budal’s limit, the upper theoretical limit for power generation is given by:

Key Publications and Patents

Key publications and patents are listed below. The listed publications were used to understand current wave energy convertor performance, review modeling methodologies for AUV recharging using wave energy, and determine how this roadmap's technology could be used in a market application. The patents listed represent the first document instance of this type of wave energy conversion technology, as well as several incremental improvement features to increase efficiency and utility.

Publications

• Babarit, Aurélien. "A database of capture width ratio of wave energy converters." Renewable Energy 80 (2015): 610-628. Executive Summary: Comprehensive compilation of wave energy convertor performance scaled to device characteristic width. Establishes wave energy extraction performance by convertor type and device characteristic width using data regression.

• Aderinto, Tunde, and Hua Li. "Review on power performance and efficiency of wave energy converters." Energies 12.22 (2019): 4329. Executive Summary: Review and comparison of reported hydrodynamic efficiencies and power performance of wave energy convertors across a range of convertor types and sizes. The analysis concludes that the oscillating body type of wave energy convertor currently has the highest efficiencies, and that efficiency can be further improved by matching the conversion system dynamics to local wave conditions to maximize power output.

• Driscol, Blake P., L. Andrew Gish, and Ryan G. Coe. "A Scoping Study to Determine the Location-Specific WEC Threshold Size for Wave-Powered AUV Recharging." IEEE Journal of Oceanic Engineering (2020). Executive Summary: Feasibility analysis of wave energy in a AUV recharging application using reported wave energy convertor performance and observed ocean wave energy data. The study concludes there is sufficient available wave energy in the studied locations to support AUV recharging operations using modestly-sized wave energy convertors.

• LiVecchi, A., et al. "Powering the blue economy; exploring opportunities for marine renewable energy in maritime markets." US Department of Energy, Office of Energy Efficiency and Renewable Energy. Washington, DC (2019): 207. Executive Summary: United States Department of Energy report exploring scientific, military, and commercial markets where marine energy may be uniquely suited to meet market needs. The report explores opportunities and potential applications of one such market—underwater vehicle recharging—which is expected to double by 2022.

Patents

• Gehre, Max. (1899). US Patent No US628457A. “Device for producing electric currents at sea by the action of waves” available on https://patents.google.com/patent/US628457A. Executive Summary: The first known US patent for a heaving point absorber type of wave energy convertor that generates electricity at the wave site. The simple device uses a simple float to induce electrical current through one-dimensional motion between a series of magnets and an induction coil.

• Dick, William, (2001). US Patent No US6857266B2. “Wave energy convertor” available on https://patents.google.com/patent/US6857266B2. Executive Summary: The described device is for a typical heaving point absorber type of wave energy convertor that includes the novel feature of being able to variably tune the oscillation device to match the wave period, a key current research area of wave energy conversion technology.

• Foster, Graham and Stockman, Gareth, (2009). US Patent No US8826658B2. “Wave powered generator” available on https://patents.google.com/patent/US8826658B2. Executive Summary: A patent for a point absorber type of wave energy conversion device that incorporates features that make each convertor more easily transportable, such as an inflatable float and non-rigid connectors between pieces of the device.

• 

  First patented point absorber WEC (Gehre/1899) <ref>https://patents.google.com/patent/US628457A/en?oq=US628457A</ref>

• 

  Modern point absorber WEC design with tuning capability (Dick/2001) <ref>https://patents.google.com/patent/US6857266B2</ref>

• 

  Point absorber WEC concept designed for transportability and durability (Foster & Stockman/2009) <ref>https://patents.google.com/patent/US8826658B2/en?oq=US8826658B2</ref>

Financial Model

Baseline Case

Our project’s financial model calculates the net present value (NPV) of the total project over an assumed 20-year project duration. The lack of public financial information in the wave energy sector coupled with the currently nonexistent wave-energy-for-AUV recharging market forced heavy reliance on estimates of realistic model parameters. When possible, model inputs were derived from reported information, but in some cases the inputs represent our best estimate without independent substantiation. The financial model is based on a scenario where our company designs and produces a single type of heaving wave energy convertor that is sold to an AUV recharging platform manufacturer to incorporate onto an open-ocean charging platform. While marketing, sales, and operation of the WEC and charging platform are assumed to be the responsibility of the AUV platform manufacturer and AUV operator, our company does assume responsibility for WEC maintenance and repair costs since repair cost liability is expected to be driving consideration for potential adopters of this unproven technology.

The financial model necessitated the creation of a customer demand model to reflect the change in WEC demand in response to changes in WEC power conversion performance and cost. Using a simple approach that assumes these are the only two factors that influence demand, a basic model for demand is given by:

<math>Unit_\text{ }Demand = (Demand_\text{ }Factor) (Power_\text{ }Generation) - (Cost_\text{ }Factor) (Sales_\text{ }Price)</math>

where the two different factors relate how much demand is influenced by unit price and WEC power conversion performance. Additional model inputs included:

• WEC efficiency of 12%, which is based on the Pareto front performance for a WEC with a characteristic width of 5m.
• Discount rate of 10%, which is based on a typical rate for a medium risk project.
• A mean time before failure of 0.5 years, which means each system must be repaired twice per year on average. Since these systems are expected to be deployed in remote locations, each repair is expected to cost $20,000 to account for the challenge of sending a repair team to a difficult-to-reach ocean location.
• Total program R&D cost of $20M, all expended during the first 5 years of the project with 10% spent in Year 1, 15% spent in Year 2 & 5, and 30% spent in Year 3 & 4. The magnitude of spending is inferred from limited public reporting of past and present WEC development efforts, while the per-year spread reflects a standard technology development effort. We did not consider federal grants, but these might be available given growing interest in renewable energy and would partially offset development costs.
• Initial production cost of $2M per unit, and initial sales price of $2.1M. We assumed a production learning rate of 5% and a constant sales price over the period.

A complete list of baseline model inputs is shown in the table below.

Model Parameter	Value	Rationale
Discount Rate [%]	10%	Moderate Risk Project
Average wave power density [kW/m]	20	Estimated worldwide average
Characteristic width [m]	5.0	Target conversion device size based on company strategic drivers
Power conversion efficiency [%]	12%	Expected efficiency for this characteristic width based on technical model
Power take-off efficiency [%]	80%	Estimated for linear power take-off technique
Electricity generation efficiency [%]	40%	Estimated for hydraulic turbine generator
Mean time before failure [years]	0.5	Estimated
Repair cost [$1000]	$20	Estimated
Starting unit production cost [$1000]	$2,000	Estimated based on limited reporting for current prototype designs
Starting sales price [$1000]	$2,100	Estimated based on production cost value
Operating life [years]	5	Estimated
Production learning rate [% per year]	5.0%	Estimated. Large gains expected due to newness of WEC production sector.
Demand factor [-]	2	Estimated
Cost factor [-]	0.001	Estimated
Annual market growth [% per year]	10%	Estimated based on Department of Energy market growth projection
Total R&D cost [$1000]	$20,000	Estimate based on current reporting for current WEC prototypes

These model inputs result in the plot below, which shows development cost, revenue, repair/maintenance cost, discounted cash flow, and the cumulative discounted cash flow over the 20-year project period. The financial model reveals that while the project begins to generate annual profit in year 6, the project does not generate positive cumulative NPV until year 17. At the end of the 20-year timeline the project has a total NPV of $10.8M.

The table below shows the detailed free cash flow balance sheet for the baseline case.

Improved Performance Through R&D Case

The same financial model was used to calculate the projected monetary benefit of pursuing the technology maturation efforts described in the R&D Projects section of the roadmap. Those projects required increased R&D spending and resulted in the following changes to model inputs from the baseline financial case:

• Increased R&D spending by $95M. $20M was distributed evenly in Years 1-3, $30M was distributed evenly in Years 4-6, and $45M was distributed evenly in Years 7-10.
• Power generation efficiency was increased by 5% (to 17%) starting in Year 11 following the completion of the additional R&D. This efficiency increase results in a 5.4kW power generation capability, which is consistent with our company's strategic goal of achieving 5kW of average power production for a device with a 5m characteristic width.

The resulting project financial performance and corresponding balance sheet table are shown below.

The financial performance plot shows that the additional R&D in Years 1-10 results in worse initial cashflow, but higher cumulative NPV by the time the project concludes due to increased power conversion efficiency increasing power output and resulting in more unit sales. The updated balance sheet that includes the additional R&D projects shows that pursuing the R&D projects is predicted to result in a cumulative NPV of $19.2M, an increase of $8.4M from the baseline case. The increased performance that results from the enhanced R&D scope results in a total sales of 260 WECs over the life of the project, an increase of 83 units from the baseline case. The magnitude of NPV increase from the increased R&D case confirms that the described R&D projects are financially worthwhile.

List of R&D Projects and Prototypes

Summary

In wave power conversion, as described in the technical model, the power output is highly dependent on the state of the waves. In other words, it is highly dependent on changes in the height and period of the waves. The waves' characteristics change with the season, or the time even on the same day. Besides, the characteristics of waves vary greatly from region to region. To recharge the AUVs, a wave power generator needs to be installed in the AUVs' active area. Still, the designed wave generator characteristics are not always optimal for the waves in the region.
With this background, we will focus on an R&D project to achieve greater power output to match the wave characteristics to achieve greater efficiency of Strategic Driver#1.
Wave power is still an immature technology field, with few commercialized and publicly available information. Many WECs mentioned in the "Positioning of Company vs. Competition" section are mostly scaled-down prototypes or mathematical modeling values. Some have been canceled due to failure to obtain funding[1], even though the results were expected. This section will address the technical elements of the projects that are still underway and in which research is being attempted.

R&D Projects and Prototypes

R&D Project	Strategic Driver	Description	Relating project
R&D-1 Design Optimisation	#1	To optimize the physical design	CETO Project [2]
R&D-2 Damping (Latching) Optimisation	#1,#2	To optimize the movement of the WEC in accordance with the wave attributes	AWS Project [3][4], CETO Project[5], Corpower Ocean Project[6][7], WaveBoost Project [8]

R&D-1 Design Optimisation -CETO Project-

Demonstrators (TRL5 ->7)
The intention was to optimize for two values of WECs, maximum annual power generation and minimization of the levelised cost of energy (LCoE), to suit the sea area's characteristics (in this case, the Albany test site in Western Australia.) There are the variables used for optimization include buoy radius, height, and damping. For greater maximum annual power generation, the larger the radius and height, the better the result, which is not a useful result concerning cost. For LCoE, the results show that €20.9/MWh can be achieved with optimal design. However, this value doesn’t seem to be realized soon because LCoE for wave energy in 2030 estimated to be between €113-226/MWh.[9] and it is said that if LCoE is $120‒470/MWh for wave energy, it can be commercialized.[10]
Note that this study was conducted in imitation of the WEC model called CETO. Although the study was conducted independently of the developer, the results coincide with the next generation CETO (CETO6) parameters that have actually been designed. The development company has also publicly stated that they are optimizing the LCoE in the design of CETO.[11]

R&D-2 Damping (Latching) Optimisation -Corpower Ocean Project-

Demonstrators (TRL6 ->7)
The period and height of the waves, like the wind, are not constant and vary greatly with the time of day and season. If WEC's range of motion and intensity of damping were held constant, the time available for efficient conversion to power in these changes would be short. There is also a higher risk of failure during storms and other emergencies. To solve these problems and increase the efficiency of power conversion, it is desirable to control the damping characteristics in accordance with the wave conditions.
A related project is Corpower Ocean's WEC. The company achieved a 27% increase in annual power generation and a reduction in LCoE of about 30% in its WaveBoost project, which ended in 2020. The lessons learned will be carried over as Corpower Ocean moves the project to the next step of demonstrating full-scale units.

Project Milestone

Although research into converting wave energy to power has been conducted since the 1970s, few technologies have achieved commercialization by 2020 due to the complexity and cost. Even Pelamis, which was the world's first offshore wave energy device installed to generate electricity into a national grid in 2004 and was considered the closest to commercialization, went into administration in 2014 due to funding failure. [12][13]
There are many studies analyzing the method to improve the efficiency of WECs. Many of these studies, however, do not seem to reach full-scale testing. Or they tend to run into financial difficulties before they can be applied to prototypes; for WECs to be commercialized, they need not only academic support from universities and research institutions but also long-term financial support from governments. For example, in 2014, PowerBuoy secured its first offshore commercial order. Since fiscal 2002, a significant portion of their revenues has depended on government agencies. [14]
It should be noted that since charging the AUVs is the ultimate goal, the optimal way of charging the AUVs needs to be studied in parallel with improving the efficiency of the WECs.

Technology Strategy Statement

Our target is to develop a new heaving wave energy converter that can support continuous AUV operations in any ocean environment by 2030. To achieve our average electric power target of 5 kW and our size constraint of smaller than 5 m in characteristic dimension, we will invest in two R&D projects. The first is a design optimization project where we optimize physical characteristics of the WEC to maximize power generation and minimize levelised cost of energy with an expected improvement of 2% hydrodynamic efficiency. The second project is a damping optimization project in which we optimize the WEC to adapt to changing ocean conditions with an expected improvement of 3% hydrodynamic efficiency. By investing approximately $95 million in R&D, we expect to double our NPV.