Water Desalination

Roadmap Overview

2MBD - Membrane Based Water Desalination

Jungbin Kim, Kiho Park, Dae Ryook Yang, Seungkwan Hong, “A comprehensive review of energy consumption of seawater reverse osmosis desalination plants”, Applied Energy, Volume 254, 2019, 113652, ISSN 0306-2619, https://doi.org/10.1016/j.apenergy.2019.113652(https://www.sciencedirect.com/science/article/pii/S030626191931339X)
Yang, C., Xu, X., & Guo, W. (2019). Predicting the energy consumption of buildings: A review of data-driven techniques. Applied Energy, 240, 123-136. https://www.filtnews.com/reverse-osmosis-for-desalination/

The world's present status on freshwater is progressively getting worse. The United Nations estimates that by 2030, the global demand for freshwater will be 40% higher than in previous years (Jaynes). Dwindling traditional sources of freshwater, population increase, and unpredictable climate change are gradually creating an unsustainable scenario. Given the development in membrane technologies such as reverse osmosis, desalination has been considered an essential means of supplementing freshwater supplies. The desalination process changes seawater into potable freshwater, creating a new and reliable source of freshwater independent of traditional sources. These solutions involve adopting efficient desalination technologies through membrane-based, reverse osmosis systems. These systems can ensure greater efficiency and less energy use than thermal desalination systems (Politano). It comprises several steps, intake, pre-treatment, and filtration through semi-permeable membranes, the procedure would provide drinkable water to sustain demand.

Several emerging technologies, such as Interface Solar Steam Generation and membrane-based desalination, are becoming the most promising developments in the desalination industry. ISSG utilizes solar energy to heat water into steam, which gets condensed into fresh water. It provides complementary technology that could reduce dependence on other energy resources in sunny areas. The technology continues to improve with innovations like hydrophobic graphene-based membranes that further improve salt rejection rates and energy economy (Cai). The second is membrane-based distillation, which couples the thermal process with membrane filtration, showing a very high purity of salient waters (Cai). These technologies address water shortages and meet environmental goals through reductions in carbon footprint and shifts towards renewable energy sources. Such advanced technologies could go a long way toward answering the world's increasing freshwater needs while maintaining ecological sustainability.

Citations

Jaynes, C. H. (n.d.). Global freshwater demand will exceed supply 40% by 2030, experts warn. World Economic Forum. https://www.weforum.org/agenda/2023/03/global-freshwater-demand-will-exceed-supply-40-by-2030-experts-warn/

Antonio Politano et al 2024 J. Phys. Energy 6 021502

Cai, Y., Wu, J., Shi, S. Q., Li, J., & Kim, K.-H. (2023). Advances in desalination technology and its environmental and Economic Assessment. Journal of Cleaner Production, 397, 136498. https://doi.org/10.1016/j.jclepro.2023.136498

Design Structure Matrix (DSM) Allocation

The 2MBD DSM matrix and tree above show the numerous technologies that comprise current membrane-based desalination technology and will contribute to the continued development of highly efficient and lower energy intensive desalination operations of the future. Membrane-based desalination is part of the wider industry initiative pursuing all forms of desalination, including distillation-based desalination (shown above in DSM for reference). The tree clarifies the key enabling technologies necessary for the continued development of 2MBD at the sub-system level including 3OSM (core membrane technology for actively removing salt ions from saltwater), 3UFS (pretreatment and solids removal), 3CPS (providing fluid power to enable process), 3WER (enabling incremental efficiency improvement), 3CIS (allowing for critical chemical treatment processes including coagulation and flocculation), 3BDS (to dispose of brine, the toxic byproduct of desalination, efficiently) and 3PIP (to enable fluid processes and optimize facilities lifespan. These system technologies in turn require the component level technologies shown in the table/tree.

Object Process Diagram - OPD

The Object Process Diagram (OPD) for the 2MBD Membrane-Based Desalination roadmap subject and its decomposition is provided in the figure below. This diagram highlights the core 2SEA product level technology and its associated value-related operand (sea/saltwater) as well as the value related processes required for its transformation. The diagram also portrays the necessary and alternative technological subsystems for the various implementations of 2SEA that enable the value processes, as well as the key Figures-of-Merit (FOMs) by which they are qualified.

An Object-Process-Language (OPL) description of the OPD is displayed below.

Figures of Merit (FOM)

Alignment with Company Strategic Drivers

Position of Company vs. Competition

Technical Model: Morphological Matrix and Tradespace

Key Publications and Patents

Utilization of Patent Search Process:

Following the Multi-Step U.S. Patent Search Strategy, we begin by generating terms relevant to our technology. For the purposes of this search, we will investigate the following terms: membrane desalination, reverse osmosis desalination, spiral-wound membrane, pressure exchanger, seawater treatment, and subsets and combinations thereof.

Identification of CPC Classification for Technology:

Based on review of varying search results, the CPC classification for water desalination (general) is determined to be C02F 1/265.

Patent Discussion:

Membrane based desalination technology and system architecture involve many critical components working together to deliver the overall value operand of fresh water. The below discussion is not comprehensive, but looks at three patents/patent applications addressing three different relevant technology focus areas.

Casimiro, Sergio Miguel Alegria. System and Method for Monitoring Performance of Membranes in Reverse Osmosis (RO) System. Patent Application Publication US 2024/0327246 A1. 3 Oct. 2024.

Patent Discussion and Relevance to Membrane Desalination Development: As discussed in Problem Set #2, one of the key figures of merit for membrane-based desalination technology is tied to the costs associated with membrane replacement and membrane degradation. Membranes are extremely expensive for a consumable component, so more frequent replacement can substantially impact the operating expenses for a plant. In addition, as membranes degrade and become less efficient, they require higher pumping pressures to achieve the same permeate throughput. This directly increases power consumption and associated costs. One mitigating technology to extend membrane lifespan and performance is through automated cleaning systems that backwash and chemically treat membranes to remove scaling and fouling.

This patent application details a specific method of monitoring membrane performance on an individual membrane basis. It involves embedded sensors on permeate tubes within each separator housing to monitor pH, temperature, salinity, and pressure. As certain changes in flow characteristics are observed, a control system can assess each membrane status individually, and suggest specifically targeted cleanings or interventions. By allowing for earlier identification of degradation issues and targeting cleaning processes, the system performance can be maintained at a higher level for the duration of its lifespan and membrane lifespan can be extended. Furthermore, by individually assessing membrane, interventions can be accomplished in a manner that keeps the overall desalination system online, allowing for constant production rates. Finally, by identifying individually problematic membranes, replacement scopes can be minimized to extract the full value from each membrane, rather than replacing all of them on a matching time cycle.

Aljundi, Isam Hassan. Doubly Porous Multi-Layer Desal Membrane. U.S. Patent 12,121,868 B2. 22 Oct. 2024

Patent Discussion and Relevance to Membrane Desalination Development:

Another significant driver of industrial membrane-based desalination system performance is the characteristics of the implemented membranes themselves. Based on many complex characteristics and attributes, membranes can have different pressure differential requirements, different water flux and salt rejection properties, different chemical weakness and resistances, and different manufacturability aspects that can drive cost and lifespan. Each of these aspects will have a significant impact on the specific cost of freshwater production associated with a desalination system.

This specific patent details a unique type of membrane intended specifically for desalination use. This membrane has multiple layers, including a mixed polyamide layer deposited on a porous polysulfone layer. This membrane can allow a water flux of 53-300L/m^2/hr over a membrane dP of 5-60bar, rejecting 30-75% of chloride salts and 70-99.6% of sulfate salts. Several proposed fabrication methods are included in the patent (phase inversion and interfacial polymerization), as is a description of a possible implementation in a desalination system. This particular membrane technology would be highly relevant for any desalination system installed in a context where feedwater may be particularly high in sulfate salts, or where sulfate salts are extremely restricted based on downstream use cases for the water.

Lehner, Daniela, et al. Fluid Exchanger Devices, Pressure Exchangers, and Related Methods. U.S. Patent 10,309,426 B2. 4 June 2019.

Patent Discussion and Relevance to Membrane Desalination Development:

As discussed previously, one of the key cost drivers for membrane-based desalination is the energy consumption required to force water through membrane separators at high pressure. One of many avenues for reducing this energy consumption (and therefore reducing the cost of freshwater) is via waste energy recovery. While the vast majority of previous thermofluidic research and development efforts have been focused on heat exchangers for waste recovery, this is not relevant for the low temperature processes for most membrane-based desalination. However, given the high pressures membrane separators operate at (often >500psi), waste brine/filtrate streams exit at significant pressures. In order to recover this energy, pressure exchangers may be used. Featuring rotating components that allow columns of filtrate to come in contact with feedwater brine, entrance pressure may be raised without the need for excessive powered pumping equipment.

In this patent, we can see one novel version of a pressure exchanger described. As compared to some commonly used devices with rotating fluid contact ducts/columns, this technology design implements rotating valve assemblies and stationary ducting. The advantages of this approach as described in the patent include an improved efficiency due to minimized cavitation and vibration as compared to traditional pressure recovery devices, as well as straightforward scalability for larger industrial systems due to the high-risk leakage components (ducts) allowing high flow volumes without increasing risk. Though in the context of membrane-based desalination this device would only represent an incremental improvement in energy efficiency, these developments are critical to the continuous increasing efficiency and applicability of desalination.

Publication Investigation:

Park, K., Kim, J., Yang, D. R., & Hong, S. (2020). “Towards a low-energy seawater reverse osmosis desalination plant: A review and theoretical analysis for future directions.” Journal of Membrane Science, 595, 117607.

This comprehensive review paper analyzes strategies to reduce energy consumption in seawater reverse osmosis (SWRO) desalination plants. The authors examine three main approaches for improving energy efficiency:

Minimizing irreversible work of high-pressure pumps.

Decreasing osmotic pressure of feed water.

Recovering osmotic energy from RO concentrate.

It is closely related to the development of membrane-based desalination technology since the energy topic remains one of the hurdles for the significant acceptance of SWRO. The authors perform theoretical analyses and evaluate possible methods for energy savings calculation. For example, in a two-stage RO configuration, the specific energy consumption is predicted to be reduced by 0.34 kWh/m3 compared to single-stage RO. The review also critically assesses emerging technologies, such as batch and semi-batch reverse osmosis processes, forward osmosis-RO hybrids, and pressure-retarded osmosis for energy recovery, while giving balanced assessments of the associated benefits and practical limitations. From one broad perspective, this paper presents tremendous work to understand the state-of-the-art SWRO energy reduction strategies and detect the most promising ways to focus future research and further develop and realize a more energy-efficient membrane desalination system.

Saleem, H., Abounahia, N., Siddiqui, H. R., & Zaidi, S. J. (2023). “Qatar desalination research: An overview.” Desalination, 564, 116802.

The present review paper aims to outline efforts in research and development in desalination within Qatar, which depends heavily on seawater desalination for freshwater supply. In the present paper, the peculiar features of the Arabian Gulf and its influence on desalination are discussed, together with the history of Qatar's adoption of technology in desalination and the current desalination facilities and technologies utilized. This paper is relevant to membrane-based desalination in light of Qatar's recent shift towards more RO capacity incorporation into its desalination portfolio. The authors discuss how newer plants, like Ras Abu Fontas A3 and Umm Al Houl, use large-scale RO to improve energy efficiency and environmental impacts compared to traditional thermal desalination methods. The review covers continuing research conducted at institutions located in Qatar on several membrane technologies that include RO, forward osmosis, electrodialysis, and membrane distillation. It covers efforts to develop novel membranes, enhance processes, and integrate desalination with renewable energy sources. This is an exciting source of information regarding research priorities and challenges unique to Qatar in terms of desalination and water-scarce challenges facing others in regions with severe feed-water conditions.

Ahmed, F., Hashaikeh, R., Hilal (2020). “Hybrid technologies: The future of energy efficient desalination - A review.” Desalination, 495, 114659.

This paper addresses hybrid desalination technologies as one of the most promising approaches to reducing energy consumption and enhancing overall performance compared to stand-alone systems. This paper is very relevant to the development of membrane-based desalination technology because it covers various hybrid configurations involving well-established membrane processes like reverse osmosis (RO) and emerging membrane technologies like forward osmosis (FO) and membrane distillation (MD). The authors review how hybridization can help overcome the limitations of individual membrane processes. Coupling RO with electrodialysis, for example, can result in higher overall recovery rates than could be achieved by RO alone. The article discusses new integrated module designs for hybrid membrane systems, potentially allowing more compact and efficient desalination. It also identifies the prospect of combining the technologies of salinity gradient power with membrane desalination, such as pressure retarded osmosis, for further improvement in energy efficiency. This review pinpoints critical areas needing additional research to optimize hybrid membrane configurations, such as developing drawing solutions for FO hybrids and analyzing energy consumption for emerging combinations. This paper provides wide-based insight into the current state and future potential of these hybrid technologies at work in reducing energy consumption and improving performance in membrane-based desalination processes. As a comprehensive review, the hybrid configurations discussed are relevant for future research and development

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